RoFoam screenshot - automotive

RoFoam for Automotive

In the ever-evolving world of automotive design, lightweighting and performance are paramount. Our chemically crosslinked RoFoam is perfectly fit for the automotive industry and the demanding needs of the modern car. RoFoam offers a combination of superior strength, minimal weight, and great versatility, making it the ideal solution for a variety of car parts and applications.

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RoFoam for high-performance vehicle components

RoFoam airduct
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Lightweight construction helps reduce component weight

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Acoustic damping helps reduce noise and vibration

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Closed-cell structure provides reliable moisture resistance

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Durable performance under demanding automotive conditions

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Suitable for thermoforming, die-cutting and lamination

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Lightweight construction helps reduce component weight

2

Acoustic damping helps reduce noise and vibration

3

Closed-cell structure provides reliable moisture resistance

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Durable performance under demanding automotive conditions

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Suitable for thermoforming, die-cutting and lamination

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Fit for a wide variety of automotive components

RoFoam is engineered for a broad range of converted automotive components. From twin-sheet and single-sheet thermoformed parts to die-cut and laminated components, our chemically cross-linked polyethylene (XPE) foam combines lightweight performance, durability and excellent converting capabilities. The result is reliable, high-quality parts that contribute to vehicle comfort, safety and performance.

Automotive brochure + textDownload our RoFoam for Automotive brochure and discover RoFoam properties and applications for vehicle components.

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Interior air ducts

RoFoam delivers excellent twin-sheet thermoforming performance, providing the dimensional stability, stiffness and lightweight properties required for complex HVAC air duct systems.

Water shields

RoFoam delivers excellent single-sheet thermoforming performance, making it an ideal material for lightweight watershields with excellent moisture resistance and dimensional stability.

Seals & gaskets

RoFoam enables accurate die-cutting of lightweight sealing components with excellent compression recovery and resistance to moisture, chemicals and temperature variations.

Interior composites

RoFoam bonds easily with films, textiles, adhesives and other substrates, enabling multifunctional lightweight composite components with enhanced comfort, insulation and NVH performance.

Seat reinforcements

RoFoam provides lightweight cushioning, support and dimensional stability, making it well suited for durable seat reinforcement components that retain their shape over time.

Fender fillers

RoFoam’s lightweight, closed-cell structure provides excellent moisture resistance and cushioning, making it suitable for durable fender fillers that help reduce noise and vibration.

EV battery protection & insulation

RoFoam combines thermal insulation with lightweight cushioning and shock absorption, helping protect EV battery systems against temperature variations, vibration and impact.

certificate - sfs

Certified according to FMVSS 302

RoFoam is certified acccording to the FMVSS 302 (Flammability of Interior Materials) standard. This Federal Motor Vehicle Safety Standard No. 302 is used to determine the burn resistance capabilities of materials used in the occupant compartments of motor vehicles. 

A test sample is aligned horizontally and exposed to a small Bunsen burner flame at one edge. The flame is applied for 15 seconds and then pulled away from the sample. The rate of flame travel across the sample is measured between two points. The pass/fail criteria is based on the burn rate across the test sample, with a maximum burn rate of 102 mm per minute.

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R&D expertise

Our dedicated Research & Development team is here to collaborate!

Don't hesitate to bring your unique application challenge. We will work closely with you to develop a customized XPE foam solution that meets your specific needs.

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Whether you're looking for technical advice, a foam sample or a tailored quote, our team is here to help.